A successful summer managing line moves

This summer has been one of our busiest yet, as we’ve successfully managed line moves for our clients. The process of relocating production lines is no small feat—it demands meticulous planning and a keen eye for detail to ensure the highest standards are met, something we at Jamiesons take pride in.

Our journey begins with the preliminary work, where we lay the groundwork for a seamless transition. This involves producing detailed drawings of the line layouts, ensuring that every key dimension is measured and confirmed. This step is crucial, as it allows us to assess the feasibility of the new location and guarantees that the placement of machinery will be both precise and accurate. We also plan the transport routes within the factory or production areas, taking care to minimise disruption in the live manufacturing environment. If any modifications to the production line are needed for the new location, we highlight these early on, allowing our clients to distribute the plans to relevant stakeholders and gather their feedback.

To further ensure a smooth process, we conduct a detailed mapping and 3D scan of the production line in its original position. This provides us with an easily accessible reference during reassembly, helping us to replicate the setup with exacting standards. Not only does this assist in the reassembly, but it also aids in fault-finding, addressing any existing or known issues before the move.

Mapping the electrical cabinets is another critical step in our preparation. This careful documentation allows us to reconnect all the electrical components identically during reassembly, ensuring that everything functions as it should. We also identify all supply requirements, such as power, data, and compressed air, so that these can be installed before any machinery is moved. This proactive approach allows the first fix of supplies to be completed efficiently, setting the stage for a smooth transition.

When it’s time to start the actual work, we take measures to maintain the highest standards of safety and cleanliness. Implementing GMP containment allows us to carry out disassembly and reassembly in a live manufacturing environment without risking contamination or production delays. This not only protects the product but also ensures a safe working environment for both our team and the factory workers.

The disassembly process itself is a complex operation, starting with the careful disconnection of cables, sensors, and other electrical equipment. We then proceed to dismantle the machinery, breaking it down into manageable sections to facilitate a quick and efficient relocation. Our goal is to minimise the impact on walkways and work areas, ensuring that the factory remains operational throughout the move.

Relocating the machinery is where our experienced team truly shines. Using specialised equipment, we navigate the machinery through live factory environments with the help of spotters, who ensure that everything is moved safely and without incident.

Once the machinery is in its new location, we reassemble it, making all necessary connections and fine-tuning the positioning to match the original setup. This involves not only reconnecting the electrical components but also repositioning sensors and other critical elements to ensure everything functions as it should.

The final stage of our work involves setting up the area around the relocated machinery. We carefully position workstations, desks, and auxiliary equipment, and take care to mark out working areas, material routes, and pallet storage locations with precise line and floor painting. Additionally, we install bump protection on walls, columns, and walkways to safeguard against damage from material handling trucks, ensuring the safety of both the equipment and the workers.

As we near the end of our work, we conduct a thorough deep clean of the area, leaving it spotless and ready for handover to the client. This final step ensures that the environment is prepared for any necessary verification or validation protocols, marking the successful completion of another challenging and enjoyable project.